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Molded Cable and Wire Assemblies, PCBA Overmolding
Mold Design, Prototype, Manufacturing, Tooling, Assistance and Training

We are a high technology design and manufacturing company, dedicated to advancing the art and science of over-molded cable assemblies and electro-mechanical harnesses, embedded electronics and PCBs, strain & flex reliefs, as well as over-mold tooling design and manufacturing. We are unique because we are providing our know-how to the industry. By training and working with OEM's and cable assembly companies that may not have in-house molding capabilities, we bring to the table a partnership that results in superior product quality and significantly reduced costs.

The uniqueness of our approach is that we partner with our customer in the most flexible manner getting involved in as little as one single element of the design and manufacturing cycle or performing the whole task as a complete turn-key system. Examples:

Molding "ends" for companies that do not have molding capabilities, i.e. working with customer supplied material.

Molding custom strain relief sections on to a customers cable assembly

Complete Manufacturing of custom molded assemblies and harnesses. We are the industry leader in quick turn-around, low volume, and high mix cable production.

Providing standard strain relief products , in over 1,500,000 off-the-shelf configurations and at no design and tooling cost to the customer. You can order our strain / flex reliefs and grommets in various combinations, based on the grommet style, cable diameter, rib style, slot thickness, slot shape, inner flange, and color.

Providing custom strain relief products to complete customer specifications.

Designing and fabricating over-mold tooling that "works", both standard and custom. Over 2,500 over-mold tool designs, involving over 100 types of connectors, are already in our portfolio. We continuously design custom tooling to satisfy our customer needs. These tools are built for machines such as Newbury, Autojector, Ameriplas, Multiplas, etc. Our Solidworks 3D design capabilities represent the leading edge in the industry.

Molding Embedded Circuitry is our specialty. Using state of the art molding capabilities, we engineer and develop leading edge embedded circuitry cables and over-molded SMT/ML PCB's, switches and sensors. We have a long tradition of designing and over-molding electronic components and have achieved a clear leadership role in the field.

Connector Manufacturers:

3m
Amp
Amphenol
Belden
Bendix
Burndy

C&M
Cannon
Conxall
Delphi
Deutsch
FCI

Fischer
Glennair
Hirose
ITT
Cannon Lemo

Lumberg
Madison
Millmax
Mmm
Molex
Montrose

Multicontact
Odu
Omnetics
Packard
Plastics One
Positronics

Sine
Solidworks
Switchcraft
Turck
Tyco
 

Connector Types

 

.050 champ
.085 champ
.8mm
bnc
tnc
smb
card edge
centronics
cinch
circular
clamshells
coaxial
communications
computer
cpc
data
dsub
d-sub
d-subminiature
fiber
fibre
fibre channel
coaxial
flat cable
gps
grommets

f series
harness strain relief
heat shrink strain relief
high density
high flex
high speed
hole plug
hot melt
I/O
I3W3
idc
insert molded
lfh
loop back
lvds
m series
macromelt
mate-n-lok
mcx
mdr
lemo
trim trio
micro connectors
micro d
1394 firewire
amp duac
cul

banana jack
micro miniature
micro-fit
microphone
mini champ
mini delta ribbon
mini din
miniature
mini-fit
mini-usb
modular
neutrik connectors
obd 2
obd II
obd-2
obd-ii
patient monitoring
pc board
pcba
pcmcia
pda
potted
potting
printed circuit board
push-pull
amp modu
rack and panel
rca
receptacle

oval
sabre
rectangular
square
rf
rj 11
rj 12
rj 45
rj 6
round
round cable
s video
smart card
specialty
sub d
terminators
usb
vga
video
water proof
water tight
waterproof
watertight
wireless
din
rs232
rs449
usb
vhdci
mil spec

Training and providing our know-how to our customer is our unique advantage. On-site training is available to assist in the development of in-house capabilities. Our company can become your "over-mold engineering department" and can provide quick turn-around, high quality, US molding FOR ALL COMPANIES THAT DON'T DO MOLDING.

Our Unique Skill Mix and Competitive Advantage

Our combination of design engineering support, consistent and guaranteed quality, competitive price, and on-time delivery, makes us a very desirable manufacturing resource for our clients. We want to be your Cable Manufacturing, Cable Molding and Strain Relief Partner and we will work hard to win your trust.

 

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Custom Molding Tools | Standard Molding Tools | Outsource Molding | Military & Electrical Connectors |
|
Cable Harnesses & Specialty | PCBs, Switches & Sensors | Coax Cables | Audio Cable Assemblies | Communication & Computer Cables | PCBA - Printed Circuit Board Assemblies | Power Cables | RJ Cables | Strain Relief & Grommets |
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All trademarks and copyrights are the exclusive rights of their respective owners: AMP, Amphenol, Belden, Bendix, Burndy, C&M, ITT Cannon, Conxall, Delphi, Deutsch, FCI, Fischer, Glennair, Hirose, Lemo, Lumberg, Madison, Millmax, 3M, Molex, Montrose, Multi-Contact, ODU, Omnetics, Packard, Plastics One, Positronics, Sine, Solidworks, Switchcraft, Turck, Tyco

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